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Schenck Mineral Casting

Future-Oriented New Material for Industry Application-Mineral Casting

Application: Tooling machine Electronic equipment Medical equipment Measuring instrument

We are your potential partner in the field of tooling machine, electronic machine, medical equipment and measuring instrument.

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Mineral casting

Mineral casting is a material made from, mineral fillers such as quartz gravel, -sand and basalt and a small percentage of Epoxy binders.Compared to cast irons and steel, mineral casting has better mechanical damping characteristics, is corrosion resistant, non-magnetic and has high insulation capabilities .
Schenck uses the advantages of mineral casting by using the material in balancing machines. The products obtain better results within the range of the measuring accuracy due to the improved basic characteristics construction material.
Mineral casting finds today a versatile application within the range of tooling machines, measuring technique, machine racks, energy machines as well as machine parts. Schenck can already support your enterprise in the conception phase in the casting-fair design as well as dimensioning of your products with this innovative material.


Applications & Industries at a glance

Mineral cssting has been widely used in the different field. Its great advantages help the mineral casting machine bed to meet the tough requirement of precise machines and equipments.


Tooling Machine

Milling machine
Machining centre
Grinding machine
Turning lathe
Linear cutting machine


Measuring Equipment

Balancing machine

Coordinate measuring machine



Electronic Equipment

Automatic assembly machine

Coating & developing machine

Circuit board drilling machine

Analytical & inspection equipment


Medical Equipment

CT and X-rays equipment



Energy Machine

Turbines & Generators base

Pump

Wind generator plant



Other Machines

Packaging machine

Textile machine

Optical machine

 

 

Advantages & Characteristics:

Very good absorption characteristics: Mineral casting absorbs the oscillations 6-10 times faster than grey cast iron or steel
Small heat conductivity, high thermal capacity -mineral cast parts react only very slowly to changes of temperature, which improves the dimensional accuracy of the machines, respectable the work pieces manufactured on it
Chemically and mechanically steadily against aggressive and abrasive media such as oils, caustic solutions, acids and the usual coolants; no corrosion
Cold casting process: No additional heat introduction necessarily, small energy requirement
High casting accuracy, small internal strain, small shrinkage (0.03%)
Large design possibilitys
Integration of many mechanical components such as load anchors, hydraulic, cooling lubricant and electrical -wires by casting in
Disposal and utilization: Mineral casting is chemically inert and can be deposited and recycled
With material-fair design and process-suitable numbers of items mineral cast parts are cheaper in assembly ready condition than comparable welded structures or grey cast iron parts because lower costs for machining, assembly and logistics
Due to a single-step manufacturing process mineral cast parts are substantially faster available than casting or steel parts

Cases and Examples of Mineral Casting

Machine Bed & Frame


Balancing Machine Bed

Schenck Balancing Machine PASIO

Schenck Balancing Machine VIRIO


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Technical Data at a glance

Characteristics

Unit

Steel

Iron Casting

Mineral Casting

Damping

--

0.002

0.003

0.02-0.03

Strength properties under alternating flexural stress

N/mm2

100-400

70-145

5-10

Bending –tensile strength

N/mm2

150-600

100-300

15-50

Tensile strength

N/mm2

400-1600

150-380

10-40

Compressive strength

N/mm2

250-1200

600-1000

140-160

Thermal expansion coefficient

10-6/K

12

10

9-18

Heat conductance

W/mK

50

50

1-3

Specific heat capacity

kJ/(kgK)

0.49

0.45

0.7-1.3

Elastic modulus

(compression test)

kN/mm2

210

80-120

30-50

Closeness

g/cm3

7.85

7.15

2.2-2.4

Poisson ratio

--

0.3

0.2-0.3

0.25-0.3

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Schenck Mineral Casting
Hotline: 400-880 9308